Optimal Topology and Material Constitution of Composites Using A Homogenization Method

Composite materials are used in various fields, especially in aerospace field where high performance such as high strength-to-density and stiffness-to-density is required. The first advantage of composite materials is that they have high kinetic and functional properties compared with metals by the same weight. The second is that they have high design flexibility that can control their properties by changing material constitution, types, and a mixture ratio. There is no doubt about that advanced material properties are one of the most important factors to determine the performance of a structure, so that a material design with high properties is always demanded for the purpose of the improvement of structural performance. In order to design such materials, it is necessary to consider a micro-structural design as well as a macro-structural one. A micro-structural design makes it possible to design composite materials more flexibly, so that the design corresponding to more various uses will be attained and it will lead to improve the performance of a structure.

The aim of this paper is to find a distribution of material constitution consisting two materials that improves elastic or thermal properties under the constraints of elastic properties and volume fractions of constituent materials, within a periodic microstructure. The elastic moduli and thermal expansion which are the homogenized properties of an arbitrary microstructure are found using a numerical homogenization method based on a finite element discretization of the microstructure. The optimization problem is solved using sequential linear programming. To avoid checkerboard pattern of materials constitution, a filtering method is also used. Several examples of an optimal design such as the maximization of Young’s modulus and the minimization of the thermal expansion coefficient using the present method.


edited by Shusuke SANAI

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